Integrated Flow Solutions IntegraHeatTM Electric Package Heating for Process Systems are designed to electrically heat liquids and gases flowing through a process. Accurate temperature control is maintained with Full Thyrister Power Controllers modulating the current to the flanged heating element. The complete system includes a flanged electric heater, vessel, control panel and is designed to minimize field assembly.

IntegraHeat Electric Heating Package for Process Systems

Skid-Mounted Modular Package, Engineered-to-Order

Integrated Flow Solutions IntegraHeatTM Electric Process Heating Packages are Process Heating Systems are flanged heater bundles & control panels designed in accordance with IFS-607A  technical specification to electrically heat
liquids and gases.


  • Single Source Accountability
  • Pre-Packaged Modular Design Costs Less Than Component Based Site-Built Systems Reducing Overall Project Cost
  • Minimizes Field Erection Time - Shorter Overall Project Delivery Schedule
  • Complete System Function Testing Prior To Shipment
  • 24/7 Customer Service

Standard Features- Process

  • Integraheat™ Electric Heater Process Sizing Software
  • IFS-607A Industrial Grade Electric Process Heater & Control Panel Specification
  • Aspen Simulation/Process Guarantee
  • Element Watt Density Selection by Application
    • Water – 45 watts per square inch
    • Fuel Gas – 23 watts per square inch
    • Air - 15 watts per square inch
    • Oil - 10 watts per square inch

Standard Features- Electrical

  • Non-Hazardous Area Classification
  • Control Panel NEMA 4/4X
  • Programmable Logic Control (PLC)
    • Outlet or Differential Temperature Control
    • Pressure Control
  • "Low Select” Over Ride Logic Control
    • Process & Bundle PID Control Loops
  • Load Management Control
  • Human Machine Interface (HMI) by Touch Screen
  • Graphic Color Display
  • Finger Safe
  • Ground Fault Detection
  • Heater Bundle Over Temperature Limit
  • Silicon Controlled Rectifier (SCR) Power Control
  • Rigid Galvanized “On Skid” Conduit
  • Analog Wiring 300 Volt, PVC Insulation, 16 AWG Minimum
  • Control Power & Digital Wiring 600 Volt, THWN Insulation, 14 AWG Minimum
  • Power Wiring 600 Volt XHHW-2 or THWN Insulation, 12 AWG Minimum

Standard Features- Mechanical

  • Stainless Steel Nameplate Stamped with Project Information
  • Heavy Duty All Welded Structural Steel Skid Base

Standard Features- Testing

  • Hydro Test of Heater Bundle/Housing/Piping
  • On Skid Meggar/Continuity Test
  • Heater Bundle Meggar/Resistance/High Pot Test
  • Control Panel Power/Control Circuitry Test
  • Simulated PLC Logic Test

Industry Standards

  • NEC 500 – Control Panel
  • TEMA “R” 8th Edition – Electric Heater Design
  • CSA – Heater Bundle Terminal Housing
  • ASME Section VIII & National Board Registered – Heater Housing
  • ANSI B31.1 / ANSI B31.3 – Piping, Fittings, Valves
  • ASME Section IX – Pipe Fabrication
  • AWS D1.1 - Structural Steel

Standard Options

  • Hazardous Area Classifications
    • Class 1, Division 1
    • Class 1, Division 2
  • On Skid Stainless Steel or Fiberglass Cable Tray
  • Offshore Paint
  • Heater Housing Insulation

Skid-Mounted Modular System: IntegraHeat Electric Heating Package Process Systems

Skid-Mounted Modular System: IntegraHeat Electric Heating Package Process Systems

For a modular IntegraHeat Electric Heating Package for Process Systems (or similar unit) skid-mounted and engineered-to-order, call 1-800-795-4068 or send us an email.