Electric Process Heater Control Panel

Skid-Mounted Modular System, Engineered-to-Order

The Integrated Flow Solutions 6012 Series Electric Heater Control Panels are engineered control systems designed to deliver precise, reliable power management for industrial electric heaters and electric process heaters. These panels support a wide range of heating equipment including electric immersion heaters, circulation heaters, and large industrial electric heaters used in demanding process applications. These panels provide accurate SCR-based control of resistive heating loads, ensuring stable process temperatures and optimized heater performance across demanding industrial applications.

A broad range of configuration options allows the 6012 Series to support most electric heater control requirements, from standalone electric industrial heaters to fully integrated skid-mounted process systems such as ammonia vaporizer systems, fuel gas heating, and chemical processing units. These systems often incorporate industrial electric process heaters and electric process circulation heaters requiring precise and reliable control. These pre-engineered, pre-wired panels require only sensor, load, and power supply connections, significantly reducing installation time and eliminating the need for extensive field engineering.

By integrating electrical controls with process system requirements, the 6012 Series Heater Control Panel reduces design complexity, improves system reliability, and ensures consistent thermal performance across the entire operation.

Designed for Industrial Electric Process Heating Systems

IFS heater control panels are designed to support industrial electric process heaters where precise temperature control, reliability, and system integration are critical. As an electric process heater manufacturer and system integrator, IFS delivers control solutions that optimize performance across complete heating systems. Typical applications include:

  • Ammonia vaporizer systems and electric vaporizer skids
  • Fuel gas heating and conditioning systems
  • Industrial fluid heating and temperature maintenance
  • Chemical processing and thermal control applications

Each system is engineered to deliver stable temperature control, reduce heater stress, and support long-term operational reliability across industrial electric process heater applications.


Benefits

SCR power control efficiently and accurately proportions power to the resistive heating load. Unlike traditional contactor control, SCR’s deliver:

  • Reduced Power Cost
  • Extended Heater Life
  • Lower Maintenance
  • Improved Process Products
  • Stable Process Temperature
  • Complete Control Function Testing
  • 24/7 Customer service

Integrated Control for Complete Electric Heating Systems

Unlike standalone control panels, IFS heater control systems are designed to integrate seamlessly with complete process skids and industrial electric heating systems, including electric immersion heaters and electric process circulation heaters. This ensures coordinated performance between heaters, instrumentation, and process equipment, improving overall system efficiency and reducing downtime.


Custom Configurations

Integrated Flow Solutions offers customized heater control panels to meet customer specific applications around the world. Call for more information.

Click here for our 6012 Series Heater Control Panel Configuration chart.


Standard Features

  • Painted Steel NEMA 12 Enclosure
  • 3-Leg, 2-wire Zero-cross SCR Power Control protected by fast acting fuses
  • Fan Cooling
  • Load Fusing for up to 8 Circuits
  • Lockable Main Power Disconnect
  • 120 Volt Control Power transformer with primary and secondary fusing
  • Front Panel Power and Alarm Indicator Lights
  • Element Over-temperature Controller Manual Reset and Safety Contactor
  • Dry Contacts for External Run (Shut-down) Permissive
  • Field Selectable Process or Differential Temperature Control
  • Front Display Process Temperature and Set Point(s)
  • Convenient Wall Mount Design

Optional Features

  • Process Temperature Limit Controller
  • Shorted SCR Detection
  • Ground Fault Monitor & Shutdown with Illuminated Reset
  • Ammeter & Voltmeter
  • Floor Stand
  • 1 to 8 Circuits

For a modular Fuel Gas Conditioning Package (or similar unit) skid-mounted and engineered-to-order, call 281-638-9870 or send us an email.